Ivotion Disc 38 mm Ivoclar – Monolithic Digital Complete Denture CAD CAM
Référence: HD0635
IVOTION Monolithic Disc for Complete Denture Milling – Ivoclar
The IVOTION disc is a digital removable prosthetics solution designed for the fabrication of monolithic complete dentures in the dental laboratory. It combines the tooth material and the denture base material in a single disc, enabling the production of a customised denture in one continuous milling process.
Thanks to Shell Geometry, the transition between teeth and gingiva is defined within the disc itself. The result is a more predictable, faster and more economical production workflow, with very few manual steps required after milling.
Quick summary of the Ivotion disc
For a dental laboratory, Ivotion represents a real change in production method: instead of starting from a separate base and teeth to be assembled, you work from an intelligent monolithic disc designed for the digital fabrication of complete dentures. This improves consistency, simplifies the process and reduces sensitive areas associated with conventional bonding.
Why IVOTION is valuable for a dental laboratory
In a context where laboratories need to produce faster, with greater consistency and fewer handling steps, the IVOTION PMMA disc provides a highly practical solution. It helps industrialise digital complete denture production by limiting time-consuming technical stages such as setup, assembly, repositioning and checks related to the interface between denture base and teeth.
For the laboratory, this means a cleaner workflow, better repeatability and more logical integration into a dental CAD/CAM environment. For the clinician and patient, it results in a modern, aesthetic and durable solution designed for customised removable dentures.
Key benefits of the Ivotion product
1. Monolithic fabrication
By combining the tooth material and denture base resin in one disc, Ivotion makes it possible to produce a complete denture in a single milling process. This approach reduces critical interfaces and simplifies everyday fabrication.
2. Exclusive Shell Geometry
Shell Geometry is based on a three-dimensional structure integrated into the disc, defining the transition between teeth and gingiva. It helps adapt the denture design to the morphology of the case while maintaining a coherent digital process.
3. Fewer manual steps
One of the major advantages of Ivotion is the reduction of manual operations after milling. For a laboratory looking to improve productivity, this reduction in handling represents a real gain in time and operational security.
4. Premium material for definitive dentures
The disc combines highly cross-linked PMMA with materials specifically developed for definitive complete dentures. Ivoclar highlights a direct chemical bond between the materials and optimised strength for long-term clinical use.
Laboratory applications and usage concept
Clinical and laboratory applications
- Maxillary and mandibular complete dentures
- Immediate dentures
- Implant-supported dentures
- Overdentures
- Duplicate complete dentures
- Single-arch complete dentures
The disc is particularly suitable for laboratories looking to develop a digital removable denture department with a high level of productivity and standardisation.
Simplified laboratory workflow
The workflow begins with digitisation and CAD design within a Digital Denture process. The disc is then selected according to the tooth shade and gingiva shade.
After design, the denture is produced by CAD/CAM milling. The advantage of Ivotion is that the fabrication process is designed to be continuous, with simplified finishing.
In practice, the product logic is clear: design, mill, polish.
Compatibility and digital working environment
Ivotion integrates into Ivoclar’s Digital Denture ecosystem. The brand promotes a structured workflow from consultation to scanning, CAD design, material selection, production and final protection.
Ivoclar’s FAQ also highlights the importance of the Ivotion library in workflows where Shell Geometry must be used. This makes the product particularly relevant for laboratories already committed to an exocad / 3Shape / complete denture CAD/CAM approach.
How to choose a disc for digital complete dentures
What to consider
- The fabrication concept: separate base + teeth or monolithic disc
- The actual working time after milling
- The consistency of tooth / gingiva positioning
- Compatibility with your software and milling unit
- The quality of the material for definitive dentures
- The consistency of tooth and gingiva shades
Why choose IVOTION
If your goal is to produce CAD/CAM complete dentures with less assembly and a more industrial workflow, Ivotion is one of the most distinctive solutions.
Its value is not only aesthetic: it is also organisational. It allows the laboratory to move towards a faster, cleaner and more predictable workflow.
Use comparison: Ivotion vs a more fragmented conventional workflow
| Criterion | Monolithic IVOTION | More conventional approach |
|---|---|---|
| Starting structure | One disc integrating tooth + base | Separate components to be assembled |
| Steps after milling | Very limited, simplified finishing | Often more numerous |
| Repeatability | Highly suited to a standardised digital workflow | More dependent on manual handling |
| Laboratory time | Potential reduction in overall working time | Greater operational workload |
| Tooth / gingiva positioning | Integrated through Shell Geometry | Often more dependent on setup |
Demonstration videos
Ivotion – Monolithic complete dentures thanks to Shell Geometry
Technical specifications of the Ivotion PMMA disc
| Product | IVOTION Monolithic |
|---|---|
| Brand | Ivoclar |
| SKU | HD0635 |
| Material | Highly cross-linked PMMA |
| Concept | Monolithic disc integrating tooth material and denture base material |
| Technology | Shell Geometry |
| Thickness | 38 mm |
| Tooth shades | BL3, A1, A2, A3, A3.5, B1 |
| Gingiva shades | Preference, Pink-V, US-D, D |
| Applications | Complete dentures, immediate dentures, implant-supported dentures, duplicates, overdentures |
| Post-milling | Reduced manual finishing, simplified polishing |
Setting up the Ivotion workflow in the laboratory
To fully benefit from Ivotion, the entire chain must be considered: data acquisition, CAD dedicated to digital complete dentures, appropriate library, shade selection, milling strategy and finishing.
The product is therefore particularly valuable if your laboratory wants to establish a stable and reproducible Digital Denture workflow, rather than simply adapting an existing process on a case-by-case basis.
In practice, the more coherent your digital environment is, the greater the potential of Ivotion.
Finishing, maintenance and everyday practical value
In the Ivotion monolithic approach, the finishing phase is streamlined. This does not remove the need for quality control, but it allows the final work to focus on surface refinement and polishing, instead of more complex assembly.
For the laboratory, this concept helps control the operational workload more effectively and secure repeatability across complete denture cases.
Complementary products
Reusable standard block: you can replace the URLs and visuals according to your internal linking strategy.
Documents & resources
Product presentation document useful for the laboratory and commercial explanation.
Valuable resource for understanding the product and best practices for use.
Official Ivoclar presentation with shades, thickness, indications and downloads.
Overview of Ivoclar’s complete digital workflow for removable prosthetics.
Very useful for understanding libraries, software logic and workflow organisation.
Technical document to keep for the product file and regulatory requirements.
Delivery
1 x Ivotion Monolithic disc 38 mm – shade of your choice.
FAQ – IVOTION Ivoclar
What is Shell Geometry in the Ivotion disc?
Shell Geometry is the three-dimensional structure integrated into the disc that defines the transition between the tooth area and the gingiva area.
It is what enables Ivotion to function as a true monolithic solution for digital complete dentures.
For the laboratory, this means a more coherent, more predictable fabrication process that is better suited to a digital workflow.
Why is Ivotion different from a conventional PMMA disc?
A conventional PMMA disc is often used to fabricate either a denture base or separate teeth, depending on the chosen workflow.
Ivotion, however, combines the tooth material and denture base material in a single disc.
It is therefore not just a millable blank, but a complete monolithic removable denture concept designed to reduce technical steps and working time in the laboratory.
For which indications is Ivotion recommended?
Ivotion is suitable for a wide range of complete denture indications.
These include maxillary and mandibular complete dentures, immediate dentures, implant-supported dentures, duplicate dentures and overdentures.
This makes it an interesting solution for laboratories that want to cover several clinical scenarios using a consistent digital workflow.
Does the Ivotion disc really save time?
Yes, this is one of its major advantages.
By reducing the steps associated with assembling different components, Ivotion helps the laboratory streamline production.
The time saving does not depend only on the disc itself, but on the complete digital workflow built around it.
The better organised your CAD/CAM chain is, the more noticeable the productivity benefit becomes.
Is Ivotion suitable for a more industrial production strategy in the laboratory?
Yes.
The product is particularly relevant for laboratories that want to standardise the fabrication of digital complete dentures and limit variations linked to manual handling.
It provides better repeatability, a more linear production logic and more natural integration into a modern CAD/CAM production organisation.
Is Ivotion more of a technical product or a commercially differentiating product?
Both.
Technically, it structures a modern fabrication workflow and reduces several sensitive operations.
Commercially, it also allows the laboratory to highlight genuine expertise in digital removable prosthetics, with strong arguments around monolithic fabrication, precision and consistent results.